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正確的山東模具加工思路是怎樣的?

來源:http://www.gvyuft.buzz     發布時間:2020-07-30 21:32:06    點擊:

對于生產商來說,批發生產一堆相同的東西是十分容易的,但如果是要“無中生有”地去加工制造出一種產品來,難度就會很大。模具被叫做“工業之母”,模具的生產制造,難度是非常大的,在進行模具加工之前,需要先有一個正確的思路,那樣才可能加工出理想中的產品來,那正確的模具加工思路是怎樣的呢?
It's very easy for manufacturers to wholesale produce a bunch of the same things, but it's very difficult to process and manufacture a product out of nothing. Mold is called "the mother of industry". The production and manufacturing of mold is very difficult. Before mold processing, we need to have a correct idea first, then we can process the ideal product. What is the correct thinking of mold processing?
一.模具制造的核心是模具編程
1、 The core of mold manufacturing is mold programming
它決定了模具現場的加工方法與加工精度,就像模具成本是模具設計出來的一樣。一個好的編程人員同時也是一個好的工藝人員。今天的模具制造已基本遠離了傳統加工,先進的數控設備取代了人工。如何做好編程應從以下幾個方面改善:
It determines the on-site processing method and precision of the mold, just as the mold cost is designed by the mold. A good programmer is also a good craftsman. Today's mold manufacturing has been basically far away from the traditional processing, advanced CNC equipment has replaced the manual. How to do programming well should be improved from the following aspects:
1、NC程序標準標準化,軟件與加工策略。
1. NC program standardization, software and processing strategy.
2、建立適于加工自動化的基準統一。
2. Establish a unified benchmark suitable for machining automation.
3、CAM設計標準與加工標準化參數。
3. Cam design standards and processing standardization parameters.
4、適應自身的庫概念與虛擬庫。
4. Adapt to their own library concept and virtual library.
5、建立模擬仿真。
5. Establish simulation.
6、建立二次開發、智能編程、精細化制造。
6. Establish secondary development, intelligent programming, fine manufacturing.
濟南模具
二.模具制造的工裝系統
2、 Tooling system for mould manufacturing
這是模具制造的骨架,也是所有零件加工的載體。系統的穩定與精度決定了制造的品質與效率。目前多使用EROWA和3R系統。但很多治具需要在此基礎上進行二次開發以使用自身的產品制作。以EROWA系統為例。
This is the framework of mold manufacturing and the carrier of all parts processing. The stability and precision of the system determine the quality and efficiency of manufacturing. At present, EROWA and 3R systems are widely used. But many fixtures need to be redeveloped on this basis to use their own products. Take EROWA system as an example.
1、要使用需要懂得其設計原理。
1. To use it, we need to understand its design principle.
2、使用中要建立專人安排保養與點檢維護。
2. Special personnel shall be set up to arrange maintenance and spot inspection during use.
3、能否通過零件加工數據的變化及時修正系統誤差。
3. Whether the system error can be corrected in time through the change of part processing data.
4、實現系統工具的芯片或條碼動態管理。
4. The chip or bar code dynamic management of system tools is realized.
硅膠PVC模具加工制造
Silicone PVC mold processing and manufacturing
三.模具自動化
3、 Mold automation
今天很多人都在講工業4.0.但對于模具的智能制造升級進展緩慢。究其原因,在此不訴。如何做到模具自動化。
Today, a lot of people are talking about industry 4.0. But the progress of intelligent manufacturing upgrade for mold is slow. The reason is not to be sued here. How to achieve die automation.
1、開發或引入適應自身的模具制造管理系統,也就是大家常說的MES。但這不是物流系統。期要能夠實現同加工設備的互通。控制和管理設備。
1. Develop or introduce the mold manufacturing management system, which is often called MES. But it's not a logistics system. Hope to be able to achieve interoperability with processing equipment. Control and manage equipment.
2、前期必須建立多方面的標準化,如設計零件標準化、CAM參數、電極標準化等、包含零件的名稱標準化。這是基本條件。
2. It is necessary to establish standardization in many aspects in the early stage, such as the standardization of design parts, cam parameters, electrode standardization, etc., including the standardization of part names. This is the basic condition.
3、各設備數據同CAM數據的整合。零件的三度與補正數據處理等。
3. Integration of equipment data and CAM data. Part of the third degree and correction data processing.
4、選定你的工裝系統與數據管理載體。
4. Select your tooling system and data management carrier.
5、建立復合的自動化---流水線式+單元式。
5. Build a compound automation -- pipelining + unit.
以上就是山東模具給大家分享的一個正確的模具加工思路,無論模具加工走怎樣的發展模式,標準化,自動化,信息化都是基礎,都是必須要做的事情。只有一步一步做好基礎才能發展。希望以上介紹可以幫到大家!
The above is the Shandong mold to share with you a correct mold processing ideas, no matter what kind of mold processing development model, standardization, automation, information are the foundation, is the thing must be done. Only by doing a good foundation step by step can we develop. Hope the above introduction can help you!
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